Frame for 622

The framigami idea paid off, and compared to #10, the frame for 622 went together very quickly. Of course, it didn’t go perfectly according to plan. There are a few things I will change if I re-draw the etching artwork, and a few things I would remember to do differently next time. Things for next […]

Bearings and the finest line

I read once that the finest line in model railroading is the one that separates running clearance from slop. I made four driver bearings on the weekend, starting with a 1/8″ drilled hole in the end of some brass hex. Only after I’d completed all four did I examine them critically on an axle. They […]

Rods for 622

As I was starting to turn up the crank pins, I figured I’d better find out if they would fit through the holes in the rods. They don’t, but rather than keep dragging out the whole etched sheet, I parted them off. Then, thought I, well I may as well fold them over and solder […]

Finished with casting drivers

After a couple of do-overs, I’ve finished casting the drivers for 622. It has not been a fast process, but at least it works, and I believe it results in a reasonably good wheel. I really should have remastered the mold before starting, as every wheel needed a little carving to account for overzealous application […]

Towards an audacious goal

The Railway Modellers’ Meet is coming up in less than two months. I’m actually the chair of the organizing committee, and I should know better than to set myself modelling goals before the meet. Especially if I am also delivering a 2-hour hands-on tutorial on 3D CAD. However, I’m going to put it in writing […]

622 parts arriving

I arrived home to find a package from Shapeways sitting on the console table in the hall. This is always an exciting moment, so I quickly opened it up to see what the 3D printers had wrought. The boiler weight, truck flexure and ash pan were inside. These are the parts, along with the etching, […]

Driver blanks for 622

It has taken a week longer than I wanted to turn the drivers for 622. These are made from 303 stainless steel, which I’m fairly convinced is almost the limit for my little Sherline lathe. Certainly, all tools need to be sharp, and shallow cuts are de rigeur. Along the way, I have seen a […]

Ordering parts for 622

I’m all a-tingle! Today is the day when the designs for 622 start to get realized. I just uploaded the first files for 3D printing at Shapeways. I’ve broken the printing in orders parts – the first for the engineering parts required to make a working model, and the second will be for the details. […]

622 Etching Pattern

I believe I’ve just completed the patterns for 622’s etched parts, although I shall have to go back and check them for certain. It’s funny how time flies; I last worked on these files in July! Anyway, for those who are interested, here are the files. Go ahead, build it!

Bubbly bolster

The wheel plan for 622 requires perfect castings. Unfortunately, every attempt so far using my test molds has resulted in large bubbles. These bubbles are not there when I pour the resin, but seem to be forming during the curing process. According to the Smooth-on website, this could be due to humidity, and I should […]