Turntable Improvements

To avoid any nasty crunching sounds as I was disrupting traffic on the main these past few days, I undid the three screws that secure the turntable module and levered it out and onto an open drawer. While it’s accessible, I will be making some improvements.

First of all, the lock has not worked properly ever since I raised the module a half millimetre to resolve another occasional derailment at the module joint. Apparently there was not a half millimetre of allowance in the locking mechanism, and after a sonorous thunk, the module was suddenly free to move, but the lock would no longer engage. This needed to be fixed.

Then the drive mechanism, which relied on a plastic cable in tube arrangement, has never had the positive feel I would have liked. Instead it was squishy and the turntable alternately lagged and sprang forward as the rod twisted and unwound. With the module out, I will replace the rod with a solid metal rod and a couple of universal joints.

The original roller and locking pin before installation.

At the roller end, which actually drives the turntable, I needed to lengthen the axle to engage with the new joint. Rather than scab a little more on, I elected to replace the axle, which broke the original roller. My skills and tools have improved in the nine years since I made the original, and replacing it with one turned from aluminum was straightforward.

The new roller, which rides on a slightly thicker and longer axle alongside the best I could do 9 years ago when the turntable was initially installed.

The universal joints come with grub screws (1/16″ Allen key for future reference), and so, I filed a flat in the end of the new axle and attached the first joint. The resistance soldering unit made quick work of re-attaching the part of the locking mechanism that had broken.

The roller has been reinstalled with new universal joint. The brass tube at the near edge of the turntable ring has been soldered back in place, ready to hold the locking pin in alignment.

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